Micromilling Machine

Micromill

Micromill

Micromill

 Conventional micro-milling is done with a one of a kind four axis Dover Instrument Corp. micromachining center designed to National Jet and Calla, Inc. specifications.

The X-Y stage utilizes air bearings, DC linear motors and positive positional feedback provided by a Zygo laser interferometer system. The stage is mounted on a 36" X 48" X 8" natural granite surface plate base.

Travel: 6 inches
Velocity range: 20 uin/sec to 10 in/sec
Laser resolution: 0.05 uin
Smallest X-Y move: 0.0013um

The Z stage utilizes an air bearing slide, DC motor, a precision lead screw and positive feedback provided by a linear encoder. The slide is mounted on two granite columns attached to the granite base.

Travel: 6 inches
Velocity range: 0.04 in/min to 0.75 in/sec
Encoder resolution: 0.78 uin
Positional repeatability: 40 uin
Smallest Z move: 0.02um

The fourth axis is a Dover high speed air bearing motor and spindle.

Speed range: 3,000 rpm to 20,000 rpm

All movements are controlled by a CNC Dover model DMM-2004 controller that can be programmed in PMAC motion commands or G-code.


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